Technical Specifications
| Production Speed | Design 800 pcs/min, Stable 600-700 pcs/min |
| Qualified Product Rate | ≥ 90% |
| Waste Rate | < 2.0% |
| Installed Power | 320 KW (380V, 50Hz, 3 Phase) |
| Pneumatic Requirement | 3.5 m³/min (0.6-0.8 MPa) |
| Overall Machine Size | 32m (L) × 6m (W) × 3.5m (H) |
| Total Machine Weight | Approx. 65 Tonnes |
| Supported Products | S, M, L, XL, XXL Tape-type Baby Diapers with Magic Velcro Tapes |
★ Overseas Factory Incubator Package Included:
Includes 30-60 days on-site installation by senior Chinese mechanical & electrical engineers, local technician training, factory CAD layout blueprint, and 40HQ raw material matching guarantee.
Engineering & Operational Capabilities
State-of-the-art full-servo automated high-speed baby diaper converting line engineered with German Siemens/Mitsubishi PLC control. Equipped with zero-overlap automatic raw material splicing uncoilers, 360° AI optical camera defect inspection, ultrasonic elastic waistband welding, and seamless auto-stacker packaging connection.
Core Structural & Technology Highlights:
- ✔ Full-servo drive system with independent electronic cams for each module
- ✔ Automatic zero-speed splicing for all nonwoven, PE film, and tissue rolls without machine slowdown
- ✔ German Cognex / Sick 360° high-speed machine vision defect rejection (0 defects/100,000 pcs)
- ✔ Dynamic SAP dosing unit with precision vacuum intermittent drum application (tolerance ± 0.2g)
- ✔ High-frequency ultrasonic welding for side ears and frontal landing zones with zero adhesive bleed-through
- ✔ CE MDR and EU safety enclosure with emergency stop safety light curtains and soundproof insulation
Verified OEM Engineering Dossier, ISO 11948-1 Test Benchmarks & 20GP/40HQ Container Spec (Full Servo High Speed Baby Diaper) RW-HYGIENE-M2 Verified ▾
Chenrui (Fujian) Industry and Trade Co., Ltd. (MYPAL®) manufactures and exports Full Servo High Speed Baby Diaper from our 50000 m² Quanzhou facility operating 18 full-servo lines at 800 pcs/min with an annual output exceeding 2.1 billion pcs (Fact ID: RW-HYGIENE-0002). Each production batch utilizes a 0.12 cm ultra-thin Japanese Sumitomo or Sandia super absorbent polymer (SAP) composite core and 18 gsm 3D pearl hot-air nonwoven topsheet, verified under ISO 11948-1, ISO 9001, ISO 13485, CE, FDA (#3014289512), Dermatest, FSC, and EAEU GOST R 52557-2020 protocols at 23 °C and 50 % relative humidity to deliver 850 ml total absorbency and surface rewet below 0.5 g. Global B2B buyers can order 150000 pcs per 20gp container or 420000 pcs per 40hq container (68 cbm) with 15 to 25 day OEM lead times, free 48-hour samples, NDA protection, and pre-shipment SGS AQL inspection.
| Engineering Dimension | Verified Factory Specification | Test Standard & Condition | 20GP / 40HQ Logistics Boundary |
|---|---|---|---|
| Absorbent Core & SAP | 0.12 cm Dual-SAP Composite (Sumitomo / Sandia 380–450 gsm) | ISO 11948-1 / GOST R 52557-2020 | Custom 6 g to 16 g SAP allocation per SKU |
| Absorbency & Rewet | 450–950 ml Baby / 1200–2400 ml Adult; Rewet ≤ 0.5 g | 23 °C, 50 % RH, 0.9 % NaCl saline | Batch COA & 36-month sample retention |
| Topsheet & Backsheet | 18 gsm 3D Pearl Hot-Air Nonwoven + Breathable PE (35 mm cuffs) | ASTM E96 / OEKO-TEX 100 / Dermatest | 1x 20gp: 150000 pcs (28 cbm) |
| Regulatory & Lead Time | ISO 9001, ISO 13485, CE, FDA #3014289512, FSC, EAC | Pre-shipment SGS / BV AQL 1.5/2.5 | 1x 40hq: 420000 pcs (68 cbm, 15–25 days) |
