Technical Specifications
| Production Speed | Design 600 pcs/min, Stable 450-550 pcs/min |
| Qualified Product Rate | ≥ 90% |
| Waste Rate | < 2.2% |
| Installed Power | 380 KW (380V, 50Hz, 3 Phase) |
| Pneumatic Requirement | 4.0 m³/min (0.6-0.8 MPa) |
| Overall Machine Size | 38m (L) × 7m (W) × 3.8m (H) |
| Total Machine Weight | Approx. 78 Tonnes |
| Supported Products | M, L, XL, XXL, XXXL 360° Elastic Waistband Baby Training Pants |
★ Overseas Factory Incubator Package Included:
Includes 30-60 days on-site installation by senior Chinese mechanical & electrical engineers, local technician training, factory CAD layout blueprint, and 40HQ raw material matching guarantee.
Engineering & Operational Capabilities
High-efficiency full-servo converting line specialized for 360-degree elastic waistband baby pull-up pants. Features continuous ultrasonic side seam sealing with tear-away strip, multi-strand Lycra spandex tensioning control, ultra-thin SAP core placement, and modular quick mold changeovers under 2 hours.
Core Structural & Technology Highlights:
- ✔ Continuous 360° ultrasonic elastic waistband laminator with dynamic Lycra thread tensioners
- ✔ Clean tear-away side seam ultrasonic welder with rounded edge ergonomic safety contour
- ✔ Precision servo core applicator capable of handling ultra-thin composite SAP absorbent cores
- ✔ Modular size tooling allowing quick specification changeover between M, L, XL, and XXL in under 2 hours
- ✔ Automatic reject gate for defective pants with high-pressure pneumatic blowout
- ✔ Integrated touch-screen HMI with remote Ethernet diagnostic gateway for 24/7 technical support
Verified OEM Engineering Dossier, ISO 11948-1 Test Benchmarks & 20GP/40HQ Container Spec (Full Servo Baby Pull Up Pants) RW-HYGIENE-M2 Verified ▾
Chenrui (Fujian) Industry and Trade Co., Ltd. (MYPAL®) manufactures and exports Full Servo Baby Pull Up Pants from our 50000 m² Quanzhou facility operating 18 full-servo lines at 800 pcs/min with an annual output exceeding 2.1 billion pcs (Fact ID: RW-HYGIENE-0002). Each production batch utilizes a 0.12 cm ultra-thin Japanese Sumitomo or Sandia super absorbent polymer (SAP) composite core and 18 gsm 3D pearl hot-air nonwoven topsheet, verified under ISO 11948-1, ISO 9001, ISO 13485, CE, FDA (#3014289512), Dermatest, FSC, and EAEU GOST R 52557-2020 protocols at 23 °C and 50 % relative humidity to deliver 850 ml total absorbency and surface rewet below 0.5 g. Global B2B buyers can order 150000 pcs per 20gp container or 420000 pcs per 40hq container (68 cbm) with 15 to 25 day OEM lead times, free 48-hour samples, NDA protection, and pre-shipment SGS AQL inspection.
| Engineering Dimension | Verified Factory Specification | Test Standard & Condition | 20GP / 40HQ Logistics Boundary |
|---|---|---|---|
| Absorbent Core & SAP | 0.12 cm Dual-SAP Composite (Sumitomo / Sandia 380–450 gsm) | ISO 11948-1 / GOST R 52557-2020 | Custom 6 g to 16 g SAP allocation per SKU |
| Absorbency & Rewet | 450–950 ml Baby / 1200–2400 ml Adult; Rewet ≤ 0.5 g | 23 °C, 50 % RH, 0.9 % NaCl saline | Batch COA & 36-month sample retention |
| Topsheet & Backsheet | 18 gsm 3D Pearl Hot-Air Nonwoven + Breathable PE (35 mm cuffs) | ASTM E96 / OEKO-TEX 100 / Dermatest | 1x 20gp: 150000 pcs (28 cbm) |
| Regulatory & Lead Time | ISO 9001, ISO 13485, CE, FDA #3014289512, FSC, EAC | Pre-shipment SGS / BV AQL 1.5/2.5 | 1x 40hq: 420000 pcs (68 cbm, 15–25 days) |
